Injection molding

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No compromise on quality, cost or lead time

Sanko Kasei actively embraces the latest and most advanced molding equipment, integrated production systems and other machinery and equipment across all stages of production.
Automation of production lines in particular affords us greater operational flexibility. It is this combination of experience and technology that gives us unshakeable confidence in our ability to meet and exceed client expectations.
Sanko Kasei’s advanced production regime combines superior quality standards with cost efficiency and fast lead times.

Sanko Kasei works closely with clients to understand their requirements and develop proposals that meet and exceed their expectations.

  • Product development and technical innovation
  • Manufacturing capacity and technical expertise
  • Client objectives and expectations

The Sanko Kasei integrated production system combines superior quality,
lower cost and faster turnaround to deliver new products and technical
innovations that are precisely tailored to client requirements.

Understanding the client’s objectives and requirements

Trial moldings for every scenario

The Sanko Kasei integrated production system encompasses all processes from initial product design and development through to production and final shipment.
Making product samples and trial moldings s for evaluation is a critical part of the production process. Importantly, trial moldings are performed in a normal production setting using standard manufacturing equipment.
In addition to producing new products and technical innovations, Sanko Kasei provides services such as trial moldings with client-supplied molds and production setup advice.
We use our equipment and systems to produce trial moldings using molds supplied by the client and then evaluate and report on the moldings.

Flexible and reliable large-scale production setup

Once the trial molding phase is over, Sanko Kasei moves into the full production phase. With a full complement of advanced equipment and a skilled workforce, Sanko Kasei has the manufacturing capacity and expertise to generate a reliable supply of quality products in a large scale.

Molding machines in the Sanko Kasei group

Sanko Kasei currently has over 500 molding machines across multiple facilities, ranging from compact 15 t models for precision components to enormous 850 t models for larger pieces. These are operated by a highly experienced workforce of technicians and engineers including three injection molding engineers ranked Top Class, 16 ranked First Class and 118 ranked Second Class. This dedicated team of skilled professionals ensures that all products are of the highest quality.
In addition to standard parts and components, Sanko Kasei can accommodate a wide range of custom molding applications such as high-performance resins, two-color molding, hoop molding, rotary molding, insert-outsert composite molding, clean room molding and extra-thin pieces.

※You can check the table by scrolling left and right.

Molding machines in the Sanko Kasei group (total as at October 1 2020)
Location 15t ~18t 30t ~70t 75t~110t 130t~220t 250t~350t 400t~850t
Domestic 8 73 112 76 40 19 328
International 6 47 86 46 11 0 196
Total 14 120 198 122 51 19 524

Typical applications

Sanko Kasei works with a variety of clients to produce a wide range of plastic molded products in fields such as precision machinery components, exterior trim, office equipment, digital devices, electronic and electric components, IT, automotive and onboard equipment, bathroom products, cosmetics, medical supplies, security systems, railways and construction.

Molding equipment

Automated insert molding

At Sanko Kasei, we actively embrace the latest technology in automation and integrated production systems. Several facilities boast dual arm robots that boost productivity by carrying out tasks that were previously performed by human operators.

Molding production line

  • 850 t molding machine

  • Two-color molding machine

  • Gate cut machine

  • Molding management system

Clean room molding